UV light against undesirable underwater growth – Innovative antifouling system from IOW now ready for serial production
The cover of living organisms – so-called biofouling – is a major problem for any technical equipment that has to remain operational under water for long periods of time. Crusts of mussels and barnacles usually cause mechanical problems, but even thin biofilms of algae and bacteria can damage sensitive surfaces and measuring equipment as well as interfere seriously with measurements. After about three years of development, an antifouling device designed at the IOW has now been licensed for commercial production. The new system for the first time uses lens optics to focus the UV light of energy-efficient LEDs and thus keeps irradiated surfaces permanently free of fouling.
The new antifouling UV spotlight was developed for the continuous deployment on the three autonomous MARNET measuring stations, which the IOW operates in the middle of the Baltic Sea on behalf of the Federal Maritime and Hydrographic Agency (BSH) for monitoring the marine environment. Underwater sensors continuously register temperature, salt and oxygen content, currents and the development of phytoplankton by means of chlorophyll-a-fluorescence measurement.
„A decisive factor for ensuring the consistently high quality of underwater measurements in long-term operation is the efficient control of biofouling,“ says Robert Mars. The IOW instrumentation expert is in charge of the technical support of the Baltic Sea MARNET stations and is the inventor of the new antifouling UV spotlight. „Organisms that colonise probes have a considerable effect on the sensory equipment, for example by hindering the oncoming flow of water, altering the measuring environment in the close vicinity of the probes, weakening their sensitivity and much more. For example, without antifouling, it takes only two to four weeks – depending on the season – until algae growth massively falsifies the measurement of chlorophyll-a-fluorescence,“ Mars explains the problem. However, since the measuring stations can be serviced by ship only five or six times a year, chemical antifouling or not very effective mechanical aids have so far been necessary. „Especially since the tributyltin compounds (TBT), a highly toxic antifouling agent, were banned EU-wide in 2008, fouling has become a chronic problem in underwater measurement technology“, says the IOW engineer.
A non-toxic alternative is UV-C light with a wavelength of 200 – 280 nanometers. „This has already been used for disinfection for quite some time – also under water. But only in recent years, high-performance UV-C light-emitting diodes (LEDs) have been available that, compared to the traditional UV mercury vapour lamps, have exactly the properties we need for the use under the extreme conditions at the MARNET stations,“ says Robert Mars about the initial starting point for his innovation. „The UV-C LEDs are compact and robust, have a very long life and a narrow emission wavelength band exactly in the desired range, so that no energy is unnecessarily wasted on other wavelengths. On the whole, the LED are incredibly energy efficient, which is essential for long-term operation that depends on battery power,“ says Mars.
From spring 2017 onwards, Robert Mars, together with colleagues from the IOW instrumentation team and the institute’s fine mechanics workshop, developed and tested various prototypes of a LED-based UV antifouling system. At the end of the development, which was financed by the BSH in the final implementation phase, the result was a handy device with a robust titanium casing and a plastic mount from the 3D printer, which can be produced quickly and easily adapted to different installation conditions. Most importantly, however, for the first time quartz glass lenses focus the UV light to counteract underwater light scattering and efficiently direct the radiation exactly to the target area where it is needed. Both, point and area emitters, can be realised.
The new antifouling UV spotlight of the IOW has already been successfully in use at all three MARNET stations since June 2019. „It has passed the intensive testing with distinction,“ Mars is pleased to report. „All target areas could be kept completely and permanently free of fouling by irradiation from a distance of up to 1 meter. The UV exposed sensors, in particular the interference-prone chlorophyll fluorometer, now consistently deliver very good data and the casing successfully defies the harsh field conditions in the middle of the Baltic Sea“, the IOW engineer lists the successes of the development project.
By now, a patent is pending for the spotlight with its innovative first time use of the lens optics, which are key to its powerful antifouling effect. „This makes our system 100 times more efficient than the only commercial product so far available on the market for comparable applications,“ explains Robert Mars. The IOW engineer assumes that there is a great demand for such a handy and flexible antifouling device, especially in marine research. „But one can also imagine many other areas of application, for example in aquaculture, where the long-term use of underwater sensor technology also plays a major role,“ Mars concludes. In order to make the IOW’s antifouling UV spotlight accessible to a wide range of users, it has been licensed for serial production by the company Mariscope-Meerestechnik since February 2020 and can be pre-ordered as of now.
The IOW is a member of the Leibniz Association with currently 95 research institutes and scientific infrastructure facilities. The focus of the Leibniz Institutes ranges from natural, engineering and environmental sciences to economic, social and space sciences as well as to the humanities. The institutes are jointly financed at the state and national levels. The Leibniz Institutes employ a total of 19,100 people, of whom 9,900 are scientists. The total budget of the institutes is 1.9 billion Euros. www.leibniz-association.eu
Contact IOW MARNET Support:
Robert Mars, M.Sc. | Phone: +49 381 5197 261 | firstname.lastname@example.org
Contact Mariscope-Meerestechnik (www.mariscope.de | www.mariscope.cl):
Germany: Niklas Becker | Phone: +49 4346 6000 490 | email@example.com
Chile: Christian Haag (Managing Director) | Phone: +56 65 2310522 | firstname.lastname@example.org